External Diameter Roller Burnishing Tools: Enhancing Precision and Efficiency
External Diameter Roller Burnishing Tools: Enhancing Precision and Efficiency
External diameter roller burnishing is a critical process in the manufacturing industry, known for its ability to produce smooth, high-quality surface finishes on various components.
At Bright Burnishing Tools, we offer a comprehensive range of external diameter burnishing tools, tailored for both plain and stepped shafts. Our tools, classified under the EXT Series, are designed to meet diverse industrial needs with precision and efficiency.
Types of External Diameter Burnishing Tools
- Plain Shaft Burnishing (EXT-R Series):
- Designed for straight shafts.
- Provides a smooth, polished finish.
- Stepped Shaft Burnishing (EXT-F Series):
- Ideal for stepped shafts with collars.
Technical Specifications
- External Diameter Range:
- The minimum external diameter burnishing range starts from 2mm.
- While there is no upper limit, practical applications typically limit the maximum tool diameter to 50mm.
- For special requirements, we have tools available for burnishing external diameters up to 200mm.
- Single Roller Burnishing Tools are recommended for external diameters greater than 50mm.
- Hydraulic operated centerless Outer Diameter Burnishing Machines cater to diameters from 6mm to 60mm.
- Burnishing Length:
- Standard burnishing lengths are available for regular applications.
- Customizable burnishing lengths can be manufactured according to specific part sketches.
- For extra-long lengths, options include Single Roller Burnishing Tools and Roller Burnishing Machines.
- External Diameter Adjustment:
- Adjustable diameter settings to accommodate initial diameter setups.
- Adjustment ranges vary depending on the tool size (refer to specific tool specifications).
4. Shank Options:
- Available in Morse Taper (MT), Straight/Cylindrical/Round, BT, or other custom requests.
- Versatile to fit various machine setups.
- Job Material Compatibility:
- Suitable for any ferrous or non-ferrous materials.
- Recommended for ferrous materials with a maximum natural hardness of 30HRc.
- Not suitable for heat-treated jobs.
- Machine Compatibility:
- Can be used with any spindle-driven machines.
- Compatible with CNC Turning centers, Vertical Machining centers, Conventional Lathes, Pillar drilling machines, or other Special Purpose Machinery.
- External Roller Burnishing Machines are available for applications requiring high consistency and volume.
Applications and Benefits
Improved Surface Finish: Achieves a mirror-like surface finish, enhancing the aesthetic and functional quality of the component.
Increased Material Hardness: The process induces compressive stress, improving the material’s hardness and wear resistance.
Enhanced Dimensional Accuracy: Ensures precise control over dimensions, critical for components with stringent tolerance requirements.
* Reduced Friction: Creates a smoother surface, reducing friction and extending the component’s lifespan.
* External diameter roller burnishing is a versatile process used in various industries, including automotive, aerospace, and general manufacturing. It offers several key benefits:
* Bright Burnishing Tools’ external diameter roller burnishing tools are engineered to deliver superior performance and reliability. Whether you need tools for plain or stepped shafts, our EXT Series offers a solution tailored to your specific requirements.
With customizable options and compatibility with various machine setups, our tools are designed to enhance your manufacturing processes, ensuring high-quality finishes and improved component performance.
For more information, visit Bright Burnishing Tools and explore our full range of external diameter roller burnishing tools.
Schedule a Call: +91-9894053871