Conical / Angle / Taper Roller Burnishing Tools: Precision and Efficiency
Conical / Angle / Taper Roller Burnishing Tools: Precision and Efficiency
Conical/Angle/Taper Roller Burnishing Tools Overview
Conical, angle, or taper roller burnishing tools are essential tools in achieving superior surface finishes on conical profiles. These tools are categorized into two main types: internal conical tools and external conical tools.
Both types are tailored to meet specific design requirements, as there are no standardized specifications for these tools. They are custom-made to ensure optimal performance and precision.
Types of Conical/Angle/Taper Roller Burnishing Tools
Internal Conical Tools:
Diameter Range: The minimum minor diameter required for designing an internal conical tool is 5mm, with no upper limit on the maximum major diameter. However, for practical applications, the maximum major diameter is limited to 50mm.
Burnishing Length: The length of the taper surface to be burnished is a critical factor in designing the tool’s burnishing length.
Diameter Adjustment: These tools are custom-made to exact specifications, with no adjustments available for the major and minor diameters or the angle.
External Conical Tools:
Diameter Range: The minimum minor diameter for external conical tools starts at 3mm, with no upper limit on the maximum major diameter, although it is typically limited to 40mm for practical purposes.
Burnishing Length: Similar to internal tools, the burnishing length is designed based on the taper surface length to be processed.
Diameter Adjustment: External conical tools are also manufactured to precise specifications without adjustable features for diameters or angles.
Technical Specifications
Title | Description |
Diameter Range | Internal Conical Tool: Minimum minor diameter 5mm, maximum major diameter 50mm. External Conical Tools: Minimum minor diameter 3mm, maximum major diameter 40mm. |
Burnishing Length | Designed based on the length of the taper surface to be burnished. |
Diameter Adjustment | No size adjustments for major and minor diameters or angles; made to exact specifications. |
Shank | Tool holding shanks available in Morse Taper (MT), Straight/Cylindrical/Round, BT, or custom requests. |
Job Material | Suitable for any ferrous or non-ferrous material with a maximum natural hardness of 30HRc. Heat-treated jobs are not recommended. |
Machine Used | Compatible with CNC turning centers, vertical machining centers, conventional lathes, pillar drilling machines, and other special purpose machinery. |
Applications and Advantages
Conical/angle/taper roller burnishing tools are widely used in industries where achieving a low surface finish on conical profiles is crucial. These tools offer several advantages:
Enhanced Surface Finish: These tools provide a superior finish compared to traditional machining processes.
Increased Productivity: The burnishing process is quick and efficient, reducing overall production time.
Cost-Effective: By eliminating the need for secondary finishing operations, these tools help in reducing production costs.
Versatile: Suitable for a wide range of materials and compatible with various types of machinery.
Conical/angle/taper roller burnishing tools from Bright Burnishing Tools are designed to meet the highest standards of precision and efficiency.
Whether you require internal or external conical tools, we provide custom-made solutions to meet your specific requirements. Enhance your production process with our high-quality burnishing tools and achieve the perfect surface finish every time.
For more information and to place an order, visit our website at Bright Burnishing Tools.
Schedule a Call: +91-9894053871